Pick Fill Seal Packing Machine

Description

What is Rotary Premade Bag Packing Machine

Premade bag rotary packing machine is an automatic pick fill seal machine for pre-made bags and pouches. Rotary premade bag pick fill seal packing machine can be equipped with different dosing devices such as multi head weigher, auger filler, liquid filler etc. It is suitable for automatic packing of granular, powder, liquid, paste materials.

The machine can realize automatic pouch feeding, date printing, bag opening, material weighing filling, bag heat sealing and finished bag take-off. We supply different models for your reference depending on the packing material and bag size.

Key Features

1. Stable Rotary Pick & Pouch Handling Ensures reliable pouch picking, opening, and positioning throughout the rotary cycle, minimizing pouch loss and misalignment during continuous, high-speed operation.
2. Consistent Filling Accuracy & Sealing Performance Maintains stable filling accuracy and sealing performance across different pouch sizes, materials, and product characteristics.
3. Flexible Integration with Multiple Dosing Systems Supports various dosing solutions, including multi head weighers, auger fillers, liquid fillers, and combination systems, allowing precise matching to different product types.
4. Efficient Changeover for Different Pouch Sizes Designed for quick and repeatable adjustment when switching between pouch widths and lengths, helping reduce downtime and ensure consistent setup during product changeover.
5. Operator-Friendly Design for Daily Use Open and accessible machine layout simplifies operation, cleaning, inspection, and routine maintenance.

Engineering & Safety Highlights

1. Servo-Driven Rotary Motion Control Servo control ensures precise timing and stable motion for each station, supporting smooth and synchronized pick-fill-seal operation.
2. PLC Control with Touchscreen Interface Centralized PLC system enables intuitive parameter setting, real-time status monitoring, and stable production control.
3. Open-Frame Construction Improves visibility of the working area and provides easier access for cleaning and maintenance, especially in food packaging environments.
4. Tool-Free Adjustment on Key Components Key functional parts are designed for tool-free or simplified adjustment, reducing setup time and operator dependency.
5. Optional Safety Door Interlock System Machine can be equipped with safety interlock switches that automatically stop operation when protective doors are opened, enhancing operator safety and compliance with international safety standards.
6. Designed for Continuous Industrial Operation Engineered for long-term, stable performance in both food and non-food packaging applications.

Technical Parameters

Model	GD8-200B	GD8-260B	GD8-300B	GD8-400B	GD10-200B
Number of Working Positions	8	8	8	8	10
Metering Range	Max.1500 g	Max.2000 g	Max.2500 g	Max.3500 g	Max.2000 g
Speed (bags/min)	Up to 50	Up to 45	Up to 40	Up to 20	Up to 80
Bag Width	100 – 210 mm	150 – 260 mm	200 – 300 mm	300 – 400 mm	100 – 210 mm
Bag Length	100 – 380 mm	100 – 380 mm	100 – 380 mm	100 – 500 mm	100 – 380 mm
Air Requirement	0.5–0.7 MPa, approx. 0.5–0.8 m³/min	0.5–0.7 MPa, approx. 0.5–0.8 m³/min	0.5–0.7 MPa, approx. 0.5–0.8 m³/min	0.5–0.7 MPa, approx. 0.5–0.8 m³/min	0.5–0.7 MPa, approx. 0.5–0.8 m³/min
Power Supply	AC 380V / 50Hz, Three-phase (Custom voltage available)	AC 380V / 50Hz, Three-phase (Custom voltage available)	AC 380V / 50Hz, Three-phase (Custom voltage available)	AC 380V / 50Hz, Three-phase (Custom voltage available)	AC 380V / 50Hz, Three-phase (Custom voltage available)
Power	2.5 kW	2.5 kW	3.0 kW	3.0 kW	2.5 kW
Machine Dimensions (L×W×H, mm)	1650 × 1380 × 1500	1800 × 1400 × 1500	2200 × 1850 × 1500	2300 × 2050 × 1700	1750 × 1550 × 1500
Machine Weight	1360 kg	1520 kg	1680 kg	1980 kg	1680 kg

Notes:[1] Depending on dosing device and product characteristics.[2] Actual speed depends on product, filling weight, and bag size.[3] Specifications are subject to change without prior notice due to continuous product improvement.The parameters are only the pick-fill-seal packaging system. Applicable pouch types: Stand up pouch, standard doypack, zipper doypack, center spout doypack, corner spout doypack, 3 side seal bags, 4 side seal bags, flat bags, pouch with hole, spout pouch, etc.

Applications

The rotary pick-fill-seal packaging machine is suitable for a wide range of products, including:

1. Solid & Block Products Bean curd cake, fish, eggs, candy, red jujube, cereal bars, chocolate, biscuits, peanuts, and similar solid products.
2. Granular Products Monosodium glutamate (MSG), granulated pharmaceuticals, capsules, seeds, chemicals, sugar, seasoning granules, melon seeds, nuts, pesticides, and fertilizers.
3. Powder Products Milk powder, glucose, powdered seasonings, washing powder, fine sugar, chemical powders, pesticides, and fertilizers.
4. Liquid & Paste Products Detergent, rice wine, soy sauce, vinegar, fruit juice, beverages, tomato sauce, peanut butter, jam, chili sauce, and bean paste.
5. Pickled & Moist Products Pickles, pickled cabbage, kimchi, radish, and other pickled or moist food products.
6. Other Bagged Products Additional products can be handled depending on pouch type and dosing system configuration.

Actual application suitability depends on product characteristics, pouch type, and selected dosing system.

Safety Devices & Protection Functions

The machine is equipped with multiple safety and protection functions to ensure stable operation and operator safety:

1. No Pouch – No Fill Protection The filling station is automatically skipped if a pouch is not properly picked or opened.
2. No Fill – No Seal Protection The sealing station is automatically skipped if filling is not completed correctly, preventing empty or defective pouches from being sealed.
3. Coding System Monitoring Automatic stop and alarm are activated if the coding ribbon or coding consumable is exhausted.
4. Safety Door Interlock (Optional)Machine operation is stopped and an alarm is triggered when a safety door is opened, ensuring operator safety.
5. Air Pressure Monitoring Alarm is activated if compressed air pressure is insufficient, preventing unstable operation.
6. Sealing Temperature Monitoring Alarm is triggered if sealing temperature deviates from the preset range, ensuring sealing quality and safety.

Kinds of Premade Pouches

Our rotary packing machine supports multiple premade pouch styles:Stand up pouch, standard doypack, zipper doypack, center spout doypack, or corner spout doypack, 3 side seal bags, 4 side seal bags, flat bags, pouch with hole, spout pouch, perforated pouch, zipper pouch, shaped pouches, spout pouch, pillow bag.

Frequently Asked Questions

Q1: What material can this rotary premade bag packing machine pack?

A: It can handle solid blocks, granules, powder, liquid and paste products, widely used for food, chemical, agricultural products and more.

Q2: What pouch types does this machine support?

A: It works with stand-up pouches, zipper doypacks, spout pouches, 3-side /4-side seal bags, flat bags, perforated pouches and pillow bags.

Q3: Can I quickly change different bag sizes?

A: Yes, it supports tool-free adjustment for pouch width and length, short changeover time.

Q4: What control system does this rotary packing machine adopt?

A: Servo rotary motion + PLC touch screen control, stable running and simple parameter setting.

Q5: Can you match different filling devices?

A: Yes, multihead weigher, auger filler, liquid filler can be matched as your product requirement. We can do sample test before order.